APAletyzator EN
APALETYZATOR
Universal palletising station integrated with Industry 4.0 technologies.
APALETYZATOR
Universal palletising station integratedwith Industry 4.0 technologies.
APAletyzator combines mobility, simplicity of use and state-of-the-art technology to become an indispensable part of your production.
Find out more and arrange a consultation.
Benefits
What do you gain?
Workstation mobility
Compact and mobile design.You can easily move the station toanother location or evento another plant.
Ease of use
Operators can design the palletisinglayout themselves, without anyspecialist knowledge (using a toolbuilt into the oparator panel).
Flexibility
Integrated into the AGVand forklifts, handling both EUR,and ISO pallets.
Workstation mobility
Compact and mobile design.You can easily move the station toanother location or even to another plant.
Ease of use
Operators can design the palletisinglayout themselves, without any specialist knowledge (using a tool built intothe oparator panel).
Flexibility
Integrated into the AGV and forklifts, handling both EUR,and ISO pallets.
Check how the station works
Check how the station works
Select a station variant for your plant
Variant 1
APAletyzator as a separate station. The operator inserts the packets into the station.
Variant 2
APAletyzer as station in the production line.
Variant 3
APAletyzer as station integrated in AGVs (e.g. Nipper)
Technical specifications
The solution was designed and manufactured by the engineering team of APA Group's Automation and Robotics Department.
Maximum station capacity
11 cycles/min
Maximum palletising height
1800 mm
Maximum weight of a carton
20 kg
Maximum pack size
400x600x550 mm
Minimum pack size
150x150x150 mm
Electricity consumption
17500 kWh/year (for 365/24/7 operation)
Compressed air demand
max. 250 l/min
Maximum palletising height
1800 mm
Maximum station capacity
11 cycles/min
Maximum weight of a carton
20 kg
Maximum pack size
400x600x550 mm
Minimum pack size
150x150x150 mm
Electricity consumption
17500 kWh/year (for 365/24/7 operation)
Compressed air demand
max. 250 l/min
Components
Yaskawa Robot GPA 25
Schmalz universal gripper
PLC Siemens 1512F
Interroll conveyors
IPC 15,6” Astraada
Reer safety components
PLUG&PLAY station
Quick to assemble and start work, it saves time and does not disorganise the plant.
APAletyzator is the future of palletisation
We have developed a proprietary system that combines mobility, flexibility and modifiability. The APAletyzator can work with one or two pallets simultaneously, increasing the efficiency of the process.
It has an operator panel with a 15.6" HMI and remote access function. The universal application allows the user to define their own pallet patterns.
Integrated analytical elements and AI algorithms enable forecasting and process optimisation and contribute to the reduction of CO2 emissions.
Technology you can trust
Industry 4.0
Possibility of integration with the proprietary Industry 4.0 system, offering advanced analysis and optimisation functions. www.nazca40.pl/en
FAQ
By selecting APAletizer, what benefits does the client obtain?
The customer purchases a palletizing solution that can be used in multiple locations in their plant. The robotic station is primarily mobile. Its mechanical design allows it to be easily transported inside the plant. The movable fence folds for transport, and the station fits in narrow logistic passages.The palletizer can operate independently of the production line or be integrated with an existing production line. It is a ready-made robotic station that meets safety standards and is equipped with an HMI panel where you can define your palletizing patterns.After the palletizer is delivered, the customer is provided with immediate training on the operation of the palletizer. We provide the station with full documentation of the device, which makes diagnosis and service more accessible.The customer also receives support via a remote desktop on the HMI panel, so we can quickly help remotely in case of difficulties. We understand that not everything may be straightforward right away. Hence, post-sales customer support is as important as pre-sale guarantees. Our support does not end with signing the order.
What is APAletizer?
APAletizer is a proprietary solution developed by APA Group engineers that supports production palletization. It was created based on experience gained from many customers in various industries, including many years of experience in robotics and automation.Palletizing is nothing more than arranging products in a specific orientation on a pallet. The product may be cardboard, but also many other products leaving the production line, such as cement bags or concrete blocks. At high capacities of production lines, placing the final product on a pallet by the operator may be very troublesome. Cycle time and the high weight of moving products can significantly affect operator fatigue. The industrial robot, which is the heart of the palletizer, does not get tired and works 24/7. Automated and robotic palletizing solutions allow you to achieve effective and sustainable benefits by fully automating demanding and time-consuming tasks.High work speed, lifting capacity, dynamics, precision of movements, and reliability characterize our palletizer. It lets you replace the operator in many activities and direct him to another workstation. Palletizing is a cumbersome process for humans but ideal for a robot.
What is the role of the operator?
Our palletizer is "user-friendly". Future APAletizer operators do not need many years of experience or undergo tedious training before using the system for the first time. It is easy to learn, and thanks to the operator panel, it also allows you to design palletizing systems independently and define your pallet patterns.
Is palletizing safe?
The palletizer is designed based on the Machinery Directive and standards for robotic stations. The station uses protective measures in the form of safety curtains, thanks to which the operator is safe despite the robot's high speed. The height of the fence also meets safety standards and protects the operator from contact with the robot.
Technology you can trust
Industry 4.0
Possibility of integration with the proprietary Industry 4.0 system, offering advanced analysis and optimisation functions. www.nazca40.pl/en
Eco-efficiency
Rapid depreciation and lower energy and CO2 consumption.
COMPREHENSIVE SUPPORT FOR INDUSTRIAL AUTOMATION PROJECTS
APAletyzator was designed by APA Industry's team of engineers. It is the result of years of experience gained in state-of-the-art production facilities around the world.We optimise processes, provide automated process lines, and ensure trouble-free production with quality guarantees. We provide top-quality industrial automation services, oriented towards the packaging industry and a wide range of other sectors.
Need to speak to a technical expert?
Fill out a short form and enjoy a FREE consultation with APAletyzator's project team.
A dedicated APA Industry engineer will contact you and tailor a solution precisely to your facility's needs.
Don't wait and start benefiting from the advantages APAletyzator offers. Give us a call today!
Our Head of Commercial Growth and Business Development is at your service: