APALETYZATOR

Universal palletising station integrated with Industry 4.0 technologies.

APALETYZATOR

Universal palletising station integratedwith Industry 4.0 technologies.

APAletyzator combines mobility, simplicity of use and state-of-the-art technology to become an indispensable part of your production.

Find out more and arrange a consultation.

Benefits

What do you gain?

1-mobilnosc

Workstation mobility

Compact and mobile design.You can easily move the station toanother location or evento another plant.

2-latwosc

Ease of use

Operators can design the palletisinglayout themselves, without anyspecialist knowledge (using a toolbuilt into the oparator panel).

3-elastycznosc

Flexibility

Integrated into the AGVand forklifts, handling both EUR,and ISO pallets.

1-mobilnosc

Workstation mobility

Compact and mobile design.
You can easily move the station to
another location or even
to another plant.

2-latwosc

Ease of use

Operators can design the palletising
layout themselves, without any
specialist knowledge (using a tool
built intothe oparator panel).

3-elastycznosc

Flexibility

Integrated into the AGV
and forklifts, handling both EUR,
and ISO pallets.

Check how the station works

Select a station variant for your plant

no1

Variant 1

APAletyzator as a separate station. The operator inserts the packets into the station.

no2

Variant 2

APAletyzer as station in the production line.

no3

Variant 3

APAletyzer as station integrated in AGVs (e.g. Nipper)

Technical specifications

The solution was designed and manufactured by the engineering team of APA Group's Automation and Robotics Department.

Maximum station capacity

11 cycles/min

Maximum palletising height

1800 mm

Maximum weight of a carton

20 kg

Maximum pack size

400x600x550 mm

Minimum pack size

150x150x150 mm

Electricity consumption

17500 kWh/year (for 365/24/7 operation)

Compressed air demand

max. 250 l/min

Maximum palletising height

1800 mm

Maximum station capacity

11 cycles/min

Maximum weight of a carton

20 kg

Maximum pack size

400x600x550 mm

Minimum pack size

150x150x150 mm

Electricity consumption

17500 kWh/year (for 365/24/7 operation)

Compressed air demand

max. 250 l/min

Components

Yaskawa Robot GPA 25
Schmalz universal gripper
PLC Siemens 1512F
Interroll conveyors
IPC 15,6” Astraada
Reer safety components

PLUG&PLAY station

Quick to assemble and start work, it saves time and does not disorganise the plant.

APAletyzator is the future of palletisation

We have developed a proprietary system that combines mobility, flexibility and modifiability. The APAletyzator can work with one or two pallets simultaneously, increasing the efficiency of the process.

It has an operator panel with a 15.6" HMI and remote access function. The universal application allows the user to define their own pallet patterns.

Integrated analytical elements and AI algorithms enable forecasting and process optimisation and contribute to the reduction of CO2 emissions.

Technology you can trust

Advanced diagnostics

Extensive visualisation
and full station diagnostics.
Simple tool for defining
pallet layouts.

Eco-efficiency

Rapid depreciation
and lower energy
and CO2 consumption.

Industry 4.0

Possibility of integration with the proprietary Industry 4.0 system, offering advanced analysis and optimisation functions. www.nazca40.pl/en

Additional features

Spacer storage, vision system and adaptability to customer technical requirements.

FAQ

By selecting APAletizer, what benefits does the client obtain?


The customer purchases a palletizing solution that can be used in multiple locations in their plant. The robotic station is primarily mobile. Its mechanical design allows it to be easily transported inside the plant. The movable fence folds for transport, and the station fits in narrow logistic passages.The palletizer can operate independently of the production line or be integrated with an existing production line. It is a ready-made robotic station that meets safety standards and is equipped with an HMI panel where you can define your palletizing patterns.

After the palletizer is delivered, the customer is provided with immediate training on the operation of the palletizer. We provide the station with full documentation of the device, which makes diagnosis and service more accessible.

The customer also receives support via a remote desktop on the HMI panel, so we can quickly help remotely in case of difficulties. We understand that not everything may be straightforward right away. Hence, post-sales customer support is as important as pre-sale guarantees. Our support does not end with signing the order.

What is APAletizer?
What is the role of the operator?
Is palletizing safe?

Technology you can trust

Advanced diagnostics

Extensive visualisationand full station diagnostics.Simple tool for definingpallet layouts.

Industry 4.0

Possibility of integration with the proprietary Industry 4.0 system, offering advanced analysis and optimisation functions. www.nazca40.pl/en

Eco-efficiency

Rapid depreciation and lower energy and CO2 consumption.

Additional features

Spacer storage, vision system and adaptability to customer technical requirements.

COMPREHENSIVE SUPPORT FOR INDUSTRIAL AUTOMATION PROJECTS

APAletyzator was designed by APA Industry's team of engineers. It is the result of years of experience gained in state-of-the-art production facilities around the world.We optimise processes, provide automated process lines, and ensure trouble-free production with quality guarantees. We provide top-quality industrial automation services, oriented towards the packaging industry and a wide range of other sectors.

Need to speak to a technical expert?

Fill out a short questionnaire and enjoy a FREE consultation with APAletyzator's project team.

A dedicated APA Industry engineer will contact you and tailor a solution precisely to your facility's needs.

Don't wait and start benefiting from the advantages APAletyzator offers. Give us a call today!


Our Head of Commercial Growth and Business Development is at your service: